Aluminum scythe blade component being machined on a CNC mill

3-axis CNC machining

Scan, scale, remodel, machine.

Large-format CNC machining for prototyping, duplication, and hard-to-find production parts, supported by scanning, mesh cleanup, and practical fabrication judgment.

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Machining service

Full 3-axis large-format CNC machining for real production problems.

Winnovation Design can scan existing parts, scale them, rebuild missing geometry, fully remodel surfaces where the scan is not enough, and machine new components using a Haas VF-3SS vertical milling machine. It is built for prototypes, one-offs, duplicated parts, and hard-to-find objects that need to become physical again.

Workflow

From damaged reference to machined replacement.

01

Scan the Part

Capture the original object, damaged component, or available reference so the real proportions and irregular features are preserved.

02

Scale and Verify

Confirm size, target dimensions, and production requirements before committing the shape to a machining strategy.

03

Remodel Where Needed

Rebuild worn, broken, missing, or low-quality scan areas into clean machinable geometry.

04

Machine the Form

Cut prototypes, molds, caps, inserts, or final parts with large-format 3-axis CNC machining.

05

Fit and Finish

Check the machined piece against the real assembly and prepare it for fabrication, paint, scenic, or set use.

Case study

Scythe blade duplication and machining.

A smaller reference piece was scanned, scaled, remodelled, and machined into a larger production part. The process combined object capture, digital cleanup, surfacing, machining, and physical fitting.

Finished machined scythe blade mounted to a handle
Finished machined blade fitted to the assembly.
Scanned smaller scythe reference with measurement overlay
Reference scan and scale information.
Digital scythe blade model before machining
Cleaned digital model prepared for machining.
Scythe blade component being machined from aluminum
3-axis CNC machining in progress.
Machined aluminum end cap plate
Machined end-cap detail.
Machined aluminum end cap components and offcut
Cut components and machining path detail.
Machined cap and reference component on aluminum stock
Machined part checked against the reference.

Useful for

When production needs the part, not just the drawing.

Hard-to-Find Items

Duplicate rare, discontinued, damaged, or unavailable parts from scans and references.

Scaled Props

Scan an original and produce a larger or smaller version while preserving the design language.

Machined Prototypes

Create test parts, fit checks, molds, inserts, and production-ready components.

Scan-to-Fabrication Support

Use scan data and remodelled geometry to connect CNC work with welded, assembled, or scenic pieces.

Start a CNC project

Send the part, scan, drawing, or reference. I can help decide the machining path.

Useful first details

  • Photos, scan data, or the physical object
  • Target size, scale change, or reference dimensions
  • Material, finish, strength, and deadline
  • Whether it is a prototype, duplicate, mold, or final part
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